BottleSales Blog | Saving on Shipping: How to Package Glass Bottles to Reduce Breakage

Glass bottles are susceptible to breakage during shipping if not properly protected, resulting in damaged goods, administrative headaches, and unhappy customers. However, with the right packaging techniques, you can greatly reduce the risk of glass bottle shipping mishaps. Follow these tips to keep your shipments intact.

Fill empty space in bottles with cushioning to limit movement and absorb shocks. For thick liquids, leave a little headspace. Use materials like:

• Bubble wrap sheets cut to size

• Foam packaging peanuts

• Crumpled paper

• Wine bottle foam inserts

Wrap Bottles Individually

Before placing glass bottles in the outer box, individually wrap each bottle to create a protective barrier and contain shards if breakage occurs. Options include:

• Bubble cushioning wrap

• Wine bottle bubble sleeves

• Air pillows inflated around the bottle

• Protective canisters or sleeves

• Foam sheets layered around bottle

Separate & Partition Bottles

Keep glass bottles away from direct contact with other rigid items and the outer box walls using dividers and compartments. Materials like:

• Corrugated partitions

• Custom molded bottle packs

• Die cut foam inserts

• Bubble wrapped bundles

Prevent jostling and rubbing that can weaken glass over the shipping journey.

Choose a Sturdy Outer Box

Select an outer shipping box constructed from thick corrugated cardboard or double-walled for stacking strength. The box should fully contain bottles without empty space. Tape box seams extensively closed.

Cushion Box Interior

Fill excess space in the outer box with cushioning materials like shredded paper, crumpled newsprint, or foam peanuts. This stabilizes the packaged bottles inside and absorbs impacts.

Waterproofing

For an added layer of leak protection, line the inner box with a plastic bag or waterproof liner in case of breakage during shipping. Prevent glass shard and liquid messes.

Label with Care

Clearly label the box “Fragile – Glass” so carriers gently handle the package. Glass bottle logo stickers also notify of careful contents.

With the right cushioning materials, strategic partitioning, sturdy outer boxing, waterproofing, and fragility labeling, you can ship glass bottles safely to avoid excessive breakage. Protect your shipments with care for smoother deliveries.